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Constructed of a simple pin construction and link plate, steel leaf chains is identified by a number which refers to the lacing of the links and the pitch. The chains have certain features such as high tensile strength for every section area, that enables the design of smaller machines. There are A- and B- type chains in this particular series and both the BL6 and AL6 Series have the same pitch as RS60. Lastly, these chains cannot be powered with sprockets.
Comparably, in roller chains, all of the link plates have higher fatigue resistance due to the compressive stress of press fits, while in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the maximum permissible tension is low. While handling leaf chains it is important to check with the manufacturer's instruction booklet so as to ensure the safety factor is outlined and utilize safety measures always. It is a better idea to apply extreme care and use extra safety measures in functions wherein the consequences of chain failure are serious.
Using more plates in the lacing leads to the higher tensile strength. In view of the fact that this does not improve the utmost permissible tension directly, the number of plates utilized could be limited. The chains require frequent lubrication since the pins link directly on the plates, generating a very high bearing pressure. Utilizing a SAE 30 or 40 machine oil is normally suggested for most applications. If the chain is cycled more than 1000 times day after day or if the chain speed is more than 30m per minute, it would wear very rapidly, even with continual lubrication. So, in either of these conditions the use of RS Roller Chains would be much more suitable.
AL type chains are only to be utilized under particular conditions like for example where there are no shock loads or if wear is not a big concern. Be sure that the number of cycles does not go beyond a hundred per day. The BL-type would be better suited under other situations.
If a chain utilizing a lower safety factor is selected then the stress load in components will become higher. If chains are used with corrosive elements, then they may become fatigued and break rather easily. Doing regular maintenance is important if operating under these kinds of situations.
